Renault Koleos Service Repair Manual: Rear final drive coupler: Removal - Refitting

Renault Koleos Service Repair Manual / Transmission / Rear axle / Rear final drive coupler: Removal - Refitting

4X4 TRANSMISSION

Rear axle

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Drain the oil from the rear final drive (see 26A, Rear axle, Rear axle oil: Draining - Filling, page 26A- 11) .
  • Disconnect the longitudinal driveshaft from the rear final drive (see 29A, Driveshafts, Propshaft: Removal - Refitting, page 29A-12) (29A, Driveshafts).
  • Use a strap to attach the longitudinal driveshaft to the parking brake cable.

Rear axle

  • Mark the position (1) of the rear final drive flange in relation to the rear final drive primary shaft.
  • Remove:
    • the nut (2) from the rear final drive flange using the tool (Rou. 604-01) (1) ,
    • the rear final drive flange (3) .

Rear axle

  • Disconnect the breather hose (4) from the electric coupler.
  • Remove the bolt (5) from the electric coupler connector bracket.
  • Remove the electric coupler connector bracket (6) .
  • Remove:
    • the electric coupler cover bolts (7) ,
    • the centring bolts (8) of the electric coupler cover,
    • the cover (9) from the electric coupler.
  • Clean the electric coupler cover and the body of the rear final drive.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Rear axle

  • Unclip the clip (10) of the electric coupler wiring.
  • Disconnect the connector (11) from the electric coupler.
  • Remove the electric coupler (12) .
  • Remove the longitudinal driveshaft input seal (see 26A, Rear axle, Longitudinal driveshaft input seal: Removal - Refitting, page 26A-6) .

Rear axle

  • Remove the differential cover seal (13) from the final drive using a screwdriver.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace:
    • the longitudinal driveshaft input seal,
    • the final drive differential cover seal,
    • the rear final drive flange nut.

Rear axle

  • Refit the new seal of the final drive differential cover using the tool (Bvi. 1855) (2) .

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit the electric coupler.
  • Clip:
    • the electric coupler connector,
    • the electric coupler wiring clip.

III - FINAL OPERATION.

  • Coat the mating face of the electric coupler cover with a liquid sealing product.
  • Refit:
    • the electric coupler cover,
    • the electric coupler cover centring bolts,
    • the electric coupler cover bolts.
  • Torque tighten:
    • the electric coupler cover centring bolts (16 N.m),
    • the electric coupler cover bolts (16 N.m).
  • Refit:
    • the electric coupler connector bracket,
    • the bolt for the electric coupler connector bracket.
  • Torque tighten the electric coupler connector bracket bolt (6 N.m).
  • Clip on the electric coupler breather hose.
  • Refit:
    • the new longitudinal driveshaft input seal (see 26A, Rear axle, Longitudinal driveshaft input seal: Removal - Refitting, page 26A-6) ,
    • the rear final drive flange at the position marked during removal,
    • the new rear final drive flange nut.
  • Torque tighten the rear final drive flange nut (140 N.m) using the tool (Rou. 604-01).
  • Refit the longitudinal driveshaft (see 29A, Driveshafts, Propshaft: Removal - Refitting, page 29A- 12) (29A, Driveshafts).
  • Fill the rear final drive with oil (see 26A, Rear axle, Rear axle oil: Draining - Filling, page 26A-11) .
    Rear axle oil: Draining - Filling

    Rear final drive coupler computer: Removal - Refitting

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