AIR CON 01 or AIR CON 02
| IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and operation
recommendations before carrying out any
repair (see 62A, Air conditioning, Air conditioning:
Precautions for repair, page 62A-1) . |
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
- Drain the refrigerant circuit using the refrigerant
charging station (see 62A, Air conditioning, Coolant
circuit Draining - Refilling, page 62A-11) .
- Disconnect the battery (see Battery : Removal -
Refitting) (80A, Battery).
- Remove:
- the windscreen wiper arms (see Windscreen wiper
arm: Removal - Refitting) (85A, Wiping -
Washing),
- the scuttle half-grille (see Scuttle half-grille: Removal
- Refitting) (56A, Exterior equipment),
- the windscreen wiper mechanism (see Windscreen
wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing),
- the scoop under the scuttle panel grille (see Scoop
under scuttle panel grille: Removal - Refitting)
(56A, Exterior equipment).
- Remove the nut (1) of the bulkhead insulation.
- Separate the bulkhead insulation.
- Remove:
- the bolt (2) of the pipe union,
- the pipe union (3) .
| WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe. |
- Disconnect the pipesfrom the expansion valve.
| WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which
are open to the air. |
- Fit plugs into the openings.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Remove:
- the bolts (4) from the expansion valve,
- the expansion valve (5) .
REFITTING
I - REFITTING PREPARATION OPERATION
- Always replace the seals on the refrigerant fluid connecting
pipes.
- Lubricate the seals using recommended air conditioning
oil to make fitting easier.
II - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the expansion valve,
- the expansion valve bolts.
| Note:
Gradually tighten the bolts of the expansion valve
so that the expansion valve is positioned evenly
on the distribution unit. |
- Torque tighten the bolts of the expansion valve (4
N.m).
III - FINAL OPERATION
| WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehicle. |
- Remove the plugs from the openings.
| WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The surface
must be clean and scratch free. |
- Fit new seals on the refrigerant pipes.
- Connect the pipes to the expansion valve.
- Refit:
- the pipe union,
- the bolt of the pipe union.
- Torque tighten the bolt of the pipe union on the
expansion valve (4 N.m).
- Fit the bulkhead insulation in its original position.
- Refit:
- the nut of the bulkhead insulation,
- the scoop under the scuttle panel grille (see Scoop
under scuttle panel grille: Removal - Refitting)
(56A, Exterior equipment),
- the windscreen wiper mechanism (see Windscreen
wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing),
- the scuttle half-grille (see Scuttle half-grille: Removal
- Refitting) (56A, Exterior equipment),
- the windscreen wiper arms (see Windscreen wiper
arm: Removal - Refitting) (85A, Wiping -
Washing).
- Connect the battery (see Battery : Removal - Refitting)
(80A, Battery).
| Note:
When replacing a pipe, add 10 ml of the recommended
oil to the quantity of oil recovered. |
- Fill the refrigerant circuit using the refrigerant charging
station (see 62A, Air conditioning, Coolant
circuit Draining - Refilling, page 62A-11) .
- Set the control of the passenger compartment
blower unit to the maximum speed.
- Check that the air conditioning system is operating
correctly (see 62A, Air conditioning, Air conditioning:
Check, page 62A-6) .
- Check for leaks (see 62A, Air conditioning, Coolant
circuit check, page 62A-9) .
Evaporator: Removal -
Refitting
AIR CON 01 or AIR CON 02
| IMPORTANT
To avoid any risk of damaging the systems, apply
the safety and cleanliness instructions and the operation
recommendations before carrying out the
repair (see 62A, Air conditioning, Air conditioning:
Precautions for repair, page 62A-1) . |
| Note:
The evaporator cannot be separated from the
distribution unit (1) . |
- If removing or replacing the evaporator (see 61A,
Heating, Air distribution unit: Removal - Refitting,
page 61A-25) .
|
