Renault Koleos Service Repair Manual: Accelerator and brake pedal assembly: Removal - Refitting

Renault Koleos Service Repair Manual / Chassis / Mechanical component controls / Accelerator and brake pedal assembly: Removal - Refitting

LEFT-HAND DRIVE

Mechanical component controls

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Remove:
    • the dashboard lower cover on the driver's side (see Dashboard: Removal - Refitting) (57A, Interior equipment),
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the left-hand trim on the centre panel (see Centre front panel: Removal - Refitting) (57A, Interior equipment).

II - OPERATION FOR REMOVAL OF PART CONCERNED

Mechanical component controls

  • Remove:
    • the connector (5) from the brake light switch,
    • the connector (2) from the mode flap motor,
    • the connector (3) from the accelerator pedal position sensor.
  • Remove the mode flap motor (4) .

CRUISE CONTROL

  • Disconnect the connector (1) from the brake switch.

Mechanical component controls

  • Remove:
    • the brake pedal circlip (6) ,
    • the connector shaft (7) between the brake pedal and the brake servo pushrod.

Mechanical component controls

  • Remove:
    • the brake pedal protector bolts (8) ,
    • the brake pedal protector.

Mechanical component controls

  • Remove:
    • the nuts (9) from the brake - accelerator pedal assembly,
    • the brake - accelerator pedal assembly,
    • the brake pedal switch from the brake-accelerator pedal assembly (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, page 37A-34) .

REFITTING

I - REFITTING PREPARATION OPERATION

  • Check the condition of the connecting shaft and replace it if it is damaged.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the brake pedal switch on the brake-accelerator pedal assembly (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, page 37A-34) ,
    • the brake - accelerator pedal assembly,
    • the nuts on the brake-accelerator pedal assembly.
  • Torque tighten the nuts of the brake-accelerator pedal assembly (14 N.m).
  • Refit:
    • the brake pedal protector,
    • the brake pedal protector bolts.
  • Torque tighten the brake pedal protector bolts (10 N.m).
IMPORTANT To avoid breaking the connection between the brake servo pushrod and the brake pedal, check that the safety clevis pin is locked onto the brake servo pushrod by tilting it from the top downwards.
  • Refit:
    • the connecting shaft between the brake pedal and the brake servo pushrod,
    • the brake pedal circlip,
    • the mode flap motor.
  • Connect:
    • the connector on the accelerator pedal position sensor,
    • the connector on the mode flap motor,
    • the brake light switch connector.

CRUISE CONTROL

  • Connect the brake switch connector.

III - FINAL OPERATION

  • Refit:
    • the left-hand trim on the centre panel (see Centre front panel: Removal - Refitting) (57A, Interior equipment),
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the lower cover of the dashboard on the driver's side (see Dashboard: Removal - Refitting) (57A, Interior equipment).

RIGHT-HAND DRIVE

Mechanical component controls

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Remove:
    • the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment).
    • the dashboard cross member (see Dashboard cross member: Removal - Refitting) (42A, Upper front structure).

II - OPERATION FOR REMOVAL OF PART CONCERNED

Mechanical component controls

  • Remove:
    • the brake pedal circlip (1) ,
    • the connector shaft (2) between the brake pedal and the brake servo pushrod.

Mechanical component controls

  • Disconnect:
    • the connector (3) from the brake light switch,
    • the position sensor connector (4) from the accelerator pedal.

CRUISE CONTROL

  • Disconnect the brake switch connector (5) .

 

  • Remove the brake pedal switch from the brake-accelerator pedal assembly (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, page 37A-34) .
  • Unclip the electrical wiring from the brake-accelerator pedal assembly.

Mechanical component controls

  • Remove:
    • the nuts (6) from the brake-accelerator pedal assembly,
    • the brake-accelerator pedal assembly.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Check the condition of the connecting shaft and replace it if it is damaged.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the brake-accelerator pedal assembly,
    • the nuts on the brake-accelerator pedal assembly.
  • Torque tighten the brake-accelerator pedal assembly nuts (14 N.m).
  • Refit the brake pedal switch on the brake-accelerator pedal assembly (see 37A, Mechanical component controls, Brake pedal switch: Removal - Refitting, page 37A-34)
  • Connect:
    • the brake light switch connector,
    • the accelerator position sensor connector.

CRUISE CONTROL

  • Connect the brake switch connector.

 

  • Clip the electrical wiring on the brake-accelerator pedal assembly.
IMPORTANT To avoid breaking the connection between the brake servo pushrod and the brake pedal, check that the safety clevis pin is locked onto the brake servo pushrod by tilting it from the top downwards.
  • Refit:
    • the connecting shaft between the brake pedal and the brake servo pushrod,
    • the brake pedal circlip,

III - FINAL OPERATION.

  • Refit:
    • the dashboard cross member (see Dashboard cross member: Removal - Refitting) (42A, Upper front structure).
    • the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment).
    Vacuum pump: Removal - Refitting

    Accelerator pedal: Removal - Refitting

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