REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
- Drain the oil from the rear final drive (see 26A, Rear
axle, Rear axle oil: Draining - Filling, page 26A-
11) .
- Remove the rear wheels on the side concerned (see
Wheel: Removal - Refitting) (35A, Wheels and tyres).
- Remove:
- the cotter pin (1) ,
- the nut (2) from the hub carrier using the tool (Rou.604-01).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Rear right-hand driveshaft
- Remove:
- the engine tie-bar bolt (3) from the rear axle subframe
on the right-hand side,
- the engine tie-bar nut (4) from the rear axle subframe
on the right-hand side,
- the engine tie-bar (5) from the rear axle subframe
on the right-hand side.
- Disconnect the rear right-hand driveshaft using the
tool (Tar. 1879) (6) .
- Remove the rear right-hand suspension spring (see
Rear suspension spring: Removal - Refitting)
(33A, Rear axle components).
- Move aside the rear stub axle carrier (7) .
- Remove the rear right-hand driveshaft.
2 - Rear left-hand driveshaft
- Remove:
- the silencer (see Silencer: Removal - Refitting)
(19B, Exhaust).
- the engine tie-bar bolt (8) from the rear axle subframe
on the left-hand side,
- the engine tie-bar nut (9) from the rear axle subframe
on the left-hand side,
- the engine tie-bar (10) from the rear axle subframe
on the left-hand side.
- Disconnect the rear left-hand driveshaft using the
tool (Tar. 1879) (11) .
- Remove the rear left-hand suspension spring (see
Rear suspension spring: Removal - Refitting)
(33A, Rear axle components).
- Move aside the rear stub axle carrier (12) .
- Remove the rear left-hand driveshaft.
- Remove the rear left-hand driveshaft locking ring
(13) .
6-SPEED MANUAL GEARBOX
- Remove the differential output seal on the right-hand
side (see 21A, Manual gearbox, Differential output
seal: Removal - Refitting, page 21A-7) .
FK0 or FK8, and 6-SPEED AUTOMATIC GEARBOX
- Remove the differential output seal on the right-hand
side (see 23A, Automatic gearbox, Differential
output seal: Removal - Refitting, page 23A-17) .
REFITTING
I - REFITTING PREPARATION OPERATION
- Always replace:
- the rear left-hand driveshaft locking ring,
- the differential output seal,
- the cotter pin.
- Refit the new rear driveshaft locking ring.
6-SPEED MANUAL GEARBOX
- Refit the differential output seal on the right-hand
side (see 21A, Manual gearbox, Differential output
seal: Removal - Refitting, page 21A-7) .
FK0 or FK8, and 6-SPEED AUTOMATIC GEARBOX
- Refit the differential output seal on the right-hand
side (see 23A, Automatic gearbox, Differential
output seal: Removal - Refitting, page 23A-17) .
II - REFITTING OPERATION FOR PART
CONCERNED
1 - Rear right-hand driveshaft
- Refit:
- the rear right-hand driveshaft,
- the engine tie-bar on the rear axle subframe on the
right-hand side,
- the engine tie-bar bolt on the rear axle subframe on
the right-hand side,
- the engine tie-bar nut on the rear axle subframe on
the right-hand side
- Torque tighten:
- the rear axle subframe engine tie-bar bolt on the
right-hand side (50 N.m),
- the rear axle subframe engine tie-bar nut on the
right-hand side (50 N.m).
- Refit the rear right-hand suspension spring (see
Rear suspension spring: Removal - Refitting)
(33A, Rear axle components).
2 - Rear left-hand driveshaft
- Refit:
- the rear left-hand driveshaft,
- the engine tie-bar on the rear axle subframe on the
left-hand side,
- the engine tie-bar bolt on the rear axle subframe on
the left-hand side,
- the engine tie-bar nut on the rear axle subframe on
the left-hand side.
- Torque tighten:
- the rear axle subframe engine tie-bar bolt on the
left-hand side (50 N.m),
- the rear axle subframe engine tie-bar nut on the
left-hand side (50 N.m).
- Refit:
- the rear left-hand suspension spring (see Rear
suspension spring: Removal - Refitting) (33A,
Rear axle components).
- the silencer (see Silencer: Removal - Refitting)
(19B, Exhaust).
III - FINAL OPERATION.
- Refit the hub nut on the side concerned.
- Torque tighten the hub nut (125 N.m) using the tool
(Rou. 604-01) on the side concerned.
- Refit:
- the new cotter pin,
- the wheel on the side concerned (see Wheel: Removal
- Refitting) (35A, Wheels and tyres).
- Fill the rear final drive (see 26A, Rear axle, Rear
axle oil: Draining - Filling, page 26A-11)
DISCHARGE LAMPS
- Adjust:
- the headlights (see Headlight: Adjustment) (80B,
Headlights).
- the headlight beam adjustment rear sensor (see
Fault Finding - Programming) (80C, Discharge
bulbs).
- Adjust:
- the wheel geometry (see Rear axle system: Adjustment)
(30A, General information).
- the neutral position of the steering wheel sensor
(see Fault finding - Programming) (80B, Headlights).
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