M9R
IMPORTANT
Consult the safety and cleanliness advice and operation
recommendations before carrying out any
repair. |
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift .
- Remove:
- the engine undertray
- the front right-hand wheel
- the front right-hand wheel arch liner
- the front right-hand wheel driveshaft
- the particle filter
- Remove:
- the catalytic converter heat shield bolts (1) ,
- the catalytic converter heat shield.
- Remove:
- the nut and the bolts (2) of the catalytic converter
mounting support,
- the catalytic converter mounting support.
4X2 TRANSMISSION
- Remove the bolts (3) from the turbocharger cooling
pipe.
- Move aside the turbocharger cooling pipe.
- Remove:
- the bolts (4) from the mounting support of the catalytic
converter,
- the catalytic converter mounting support.
4X4 TRANSMISSION
- Remove the bolts (5) from the turbocharger cooling
pipe.
- Move aside the turbocharger cooling pipe.
- Remove:
- the bolts (6) from the mounting support of the transfer
box,
- the mounting support from the transfer box.
- Unclip the wiring of the diesel fuel drain pipe at (7) .
- Remove the bolts (8) from the turbocharger cooling
pipe.
- Disconnect the diesel fuel drain pipe from the rubber
connecting part (9) of the diesel fuel drain pipe.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Move the crankshaft position sensor heat insulation
to one side.
- Disconnect the connector (10) from the crankshaft
position sensor.
- Remove:
- the bolt (11) from the crankshaft position sensor,
- the crankshaft position sensor.
REFITTING
I - REFITTING PREPARATION OPERATION
- Always replace:
- the crankshaft sensor O-ring if the crankshaft position
sensor is to be re-used,
- the seal between the catalytic converter and the
particle filter,
- the seal between the particle filter and the silencer,
- the catalytic converter mounting support.
- Clean and degrease the bearing faces:
- on the catalytic converter,
- of the particle filter,
- of the silencer.
- Lubricate the O-ring of the crankshaft position sensor
with engine oil.
II - REFITTING OPERATION FOR PART
CONCERNED
- Refit the crankshaft position sensor.
- Position the crankshaft position sensor so it is pressing
against the cylinder block.
- Refit the crankshaft position sensor bolt.
- Torque tighten the crankshaft position sensor
bolt (10 N.m).
- Connect the crankshaft position sensor connector.
- Fit the crankshaft position sensor heat insulation.
III - FINAL OPERATION.
- Connect the diesel fuel drain pipe to the rubber connecting
part of the diesel fuel drain pipe.
- Refit the diesel fuel drain pipe bolts.
- Torque tighten the bolts of the diesel fuel drain
pipe (25 N.m).
- Clip on the wiring of the diesel fuel drain pipe.
4X2 TRANSMISSION
- Refit:
- the mounting support of the catalytic converter,
- the catalytic converter support bracket bolts.
- Torque tighten the catalytic converter support
bracket bolts on the cylinder block (50 N.m).
- Refit the turbocharger cooling pipe bolts.
- Torque tighten the turbocharger cooling pipe
bolts (10 N.m).
4X4 TRANSMISSION
- Refit:
- the mounting support of the transfer box,
- the mounting support bolts of the transfer box.
- Torque tighten:
- the transfer box mounting support bolts on the
transfer (48 N.m),
- the transfer box mounting support bolts on the
cylinder block (50 N.m).
- Refit the turbocharger cooling pipe bolts.
- Torque tighten the turbocharger cooling pipe
bolts (10 N.m).
- Refit:
- the mounting support of the catalytic converter,
- the catalytic converter mounting support nut,
- the catalytic converter mounting support bolts.
- Torque tighten:
- the catalytic converter mounting support nut
(51 N.m),
- the catalytic converter (mounting support
bolts51 N.m).
- Refit:
- the catalytic converter heat shield,
- the catalytic converter heat shield bolts.
- Torque tighten the catalytic converter heat shield
bolts (6 N.m).
- Refit:
- the seal between the catalytic converter and the
particle filter
- the particle filter
- the front right-hand wheel driveshaft
- the front right-hand wheel arch liner
- the front right-hand wheel
- the engine undertray.
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