Renault Koleos Service Repair Manual: Hydraulic brake unit: Removal - Refitting

Renault Koleos Service Repair Manual / Chassis / Anti-lock braking system / Hydraulic brake unit: Removal - Refitting

LEFT-HAND DRIVE

Anti-lock braking system

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Place the pedal press on the brake pedal.
  • Remove:
    • the engine cover,
    • the windscreen wiper arm (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing),
    • the scuttle half-grille (see Scuttle panel half-grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting) (85A, Wiping - Washing),
    • the scoop under the scuttle panel grille (see Scoop under the scuttle panel grille: Removal - Refitting) (56A, Exterior equipment).

Anti-lock braking system

  • Remove the bulkhead insulation (1) (see Bulkhead insulation: Removal - Refitting) (68A, Soundproofing).

II - OPERATION FOR REMOVAL OF PART CONCERNED

2TR

Anti-lock braking system

  • Remove:
    • clips (2) ,
    • the vacuum hose (3) .

Anti-lock braking system

  • Undo:
    • the brake pipe unions (4) on the hydraulic unit,
    • the brake pipe unions (5) on the hydraulic unit.
  • Disconnect the connector (6) .
  • Remove:
    • the bolts (7) from the hydraulic brake unit,
    • the hydraulic brake unit (8) .

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the hydraulic brake unit,
    • the hydraulic brake unit bolts.
  • Connect the hydraulic brake unit connector.
  • Refit:
    • the brake pipe unions (5) on the hydraulic unit,
    • the brake pipe unions (4) on the hydraulic unit.
  • Torque tighten:
    • the brake pipe unions (4) on the hydraulic unit (16 N.m),
    • the brake pipe unions (5) on the hydraulic unit (without ESP) (16 N.m),
    • the brake pipe unions (5) on the hydraulic unit (with ESP) (18 N.m),
    • the hydraulic brake unit bolts (9 N.m).

II - FINAL OPERATION.

2TR

  • Refit:
    • the vacuum hose,
    • the clips.

 

  • Refit:
    • the bulkhead insulation (see Bulkhead insulation: Removal - Refitting) (68A, Soundproofing),
    • the scoop under the scuttle panel grille (see Scoop under the scuttle panel grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting) (85A, Wiping - Washing),
    • the scuttle half-grille (see Scuttle panel half-grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper arm (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing),
    • the engine cover.
  • Remove the pedal press from the brake pedal.
  • Bleed the brake circuit (see 30A, General information, Braking circuit: Bleed, page 30A-4) .
  • Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

RIGHT-HAND DRIVE

Anti-lock braking system

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Place the pedal press on the brake pedal.
  • Remove:
    • the air intake sleeve,
    • the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
    • the windscreen wiper arm (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing),
    • the scuttle half-grille (see Scuttle panel half-grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting) (85A, Wiping - Washing),
    • the scoop under the scuttle panel grille (see Scoop under the scuttle panel grille: Removal - Refitting) (56A, Exterior equipment).

II - OPERATION FOR REMOVAL OF PART CONCERNED

Anti-lock braking system

  • Undo:
    • the brake pipe unions (1) on the hydraulic unit,
    • the brake pipe unions (2) on the hydraulic unit.
  • Disconnect the connector (3) .
  • Remove:
    • the bolts (4) from the hydraulic brake unit,
    • the hydraulic brake unit.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the hydraulic brake unit,
    • the hydraulic brake unit bolts.
  • Connect the hydraulic brake unit connector.
  • Refit:
    • the brake pipe unions (2) on the hydraulic unit,
    • the brake pipe unions (1) on the hydraulic unit.
  • Torque tighten:
    • the brake pipe unions (1) on the hydraulic unit (16 N.m),
    • the brake pipe unions (2) on the hydraulic unit (without ESP) (16 N.m),
    • the brake pipe unions (2) on the hydraulic unit (with ESP) (18 N.m),
    • the hydraulic brake unit bolts (9 N.m).

II - FINAL OPERATION

  • Refit:
    • the scoop under the scuttle panel grille (see Scoop under the scuttle panel grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting) (85A, Wiping - Washing),
    • the scuttle half-grille (see Scuttle panel half-grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper arm (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing),
    • the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
    • the air intake sleeve.
  • Remove the pedal press from the brake pedal.
  • Bleed the brake circuit (see 30A, General information, Braking circuit: Bleed, page 30A-4)
  • Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
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