Renault Koleos Service Repair Manual: Parking brake cables: Removal - Refitting

Renault Koleos Service Repair Manual / Chassis / Mechanical component controls / Parking brake cables: Removal - Refitting

FOOT BRAKE AUTOMATIC CONTROL

Mechanical component controls

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Release the parking brake.
  • Remove:
    • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) ,
    • the rear brake calliper without disconnecting it from the brake hose (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
  • Suspend the rear brake calliper.
  • Remove:
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

WARNING To avoid damaging the parking brake cable protectors and causing premature wear of the system, do not handle the cables with a tool.
  • Note the parking brake cable routing for refitting.

Mechanical component controls

  • Separate the parking brake cable (1) from the parking brake lever (2) .
  • Remove the bolt (3) from the parking brake cable.

Mechanical component controls

  • Remove the parking brake cable bolt (4) from the rear stub axle carrier.

Mechanical component controls

  • Remove the parking brake cable bolt (5) near the rear stub axle carrier support.

Mechanical component controls

  • Disconnect the left-hand section (6) of the parking brake cable from its clip (7) .
  • Remove:
    • the bolts (8) from the left-hand section of the parking brake cable,
    • the right-hand section of the parking brake cable.

Mechanical component controls

  • Lift up the stopper (9) .
  • Disconnect the right-side of the parking brake cable from its clip (10) .
  • Remove:
    • the bolts (11) from the right-hand section of the parking brake cable,
    • the right-hand section of the parking brake cable.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the clip (10) on the right-side of parking brake cable.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit the parking brake cables.
  • Refit:
    • the right-hand section of the parking brake cable,
    • the bolts from the right-hand section of the parking brake cable,
    • the right-hand section of the parking brake cable,
    • the bolts from the left-hand section of the parking brake cable.
  • Torque tighten the parking brake cable on the underbody (6 N.m).
  • Connect the right-side of the parking brake cable onto its new clip.
  • Press the stopper.
  • Connect the left-side of the parking brake cable onto its new clip.
  • Refit:
    • the parking brake cable bolt near the rear stub axle carrier bracket,
    • the bolt of the parking brake cable on the rear stub axle carrier.
  • Torque tighten:
    • the parking brake cable bolt near the rear stub axle carrier bracket (8 N.m),
    • the bolt of the parking brake cable on the rear stub axle carrier (6 N.m).
  • Refit:
    • the parking brake cable to the parking brake lever,
    • the bolt of the parking brake cable on to the rear brake disc shield.
  • Torque tighten the parking brake cable on the rear brake disc shield (13 N.m).
  • Follow the brake cable routing noted during removal.

III - FINAL OPERATION.

  • Refit:
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
  • With the ignition on, push the handle to release the electronic parking brake. Then pull the handle so that the automatic parking brake locking function is signalled by a sound and the play compensation is set automatically.
  • Carry out a complete check and clear any faults generated using the Diagnostic tool. Configure the new brake control unit (see Fault Finding - Replacement of components) (37B, Automatic parking brake).

FOOT BRAKE MANUAL CONTROL

Mechanical component controls

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Release the parking brake.
  • Remove:
    • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) ,
    • the rear brake calliper without disconnecting it from the brake hose (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
  • Suspend the rear brake calliper.
  • Remove:
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) .

Mechanical component controls

  • Remove:
    • the clips (1) of the silencer front heat shield,
    • the silencer heat shield.

II - OPERATION FOR REMOVAL OF PART CONCERNED

WARNING To avoid damaging the parking brake cable protectors and causing premature wear of the system, do not handle the cables with a tool.
  • Note the parking brake cable routing for refitting.

Mechanical component controls

  • Separate the parking brake cable (2) from the parking brake lever (3) .
  • Remove the bolt (4) from the parking brake cable.

Mechanical component controls

  • Remove the cup holder (5) .

Mechanical component controls

  • Loosen the adjustment nut (6) to completely loosen the parking brake cable.

Mechanical component controls

  • Remove the rear cover (7) from the centre console.

Mechanical component controls

  • Disconnect the parking brake cables on the parking brake compensator (8) .

Mechanical component controls

  • Remove the parking brake cables through the underbody openings (9) .

Mechanical component controls

  • Remove the parking brake cable bolt (10) from the rear stub axle carrier.

Mechanical component controls

  • Remove the parking brake cable bolt (11) near the rear stub axle carrier support.

Mechanical component controls

  • Remove:
    • the parking brake cable bolts (12) from the underbody,
    • the parking brake cables.

REFITTING

I - REFITTING PREPARATION OPERATION

  • If the adjustment nut (6) has been removed, replace it with a new one.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit the parking brake cables.
  • Refit:
    • the parking brake cable bolts on the underbody,
    • the parking brake cable bolt near the rear stub axle carrier support,
    • the bolt of the parking brake cable on the rear stub axle carrier.
  • Torque tighten:
    • the parking brake cable bolts on the underbody (6 N.m),
    • the parking brake cable bolt near the rear stub axle carrier support (8 N.m),
    • the bolt of the parking brake cable on the rear stub axle carrier (6 N.m).
  • Refit:
    • the parking brake cable through the openings of the underbody
    • the parking brake cable to the parking brake lever,
    • the bolt of the parking brake cable on the rear brake disc protector.
  • Torque tighten the parking brake cable bolt on the rear brake disc protector (13 N.m).
  • Follow the brake cable routing noted during removal.
  • Connect the parking brake cables on the parking brake compensator.
  • Refit the rear cover on the centre console.

III - FINAL OPERATION

  • Refit:
    • the silencer heat shield,
    • the clips of the silencer front heat shield.
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
    • the cup holder,
    • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) .
    Mechanical gear control cable: Adjustment

    Electronic parking brake

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