Renault Koleos Service Repair Manual: Rear brake disc protector: Removal - Refitting

Renault Koleos Service Repair Manual / Chassis / Rear axle components / Rear brake disc protector: Removal - Refitting

4X2 TRANSMISSION

Rear axle components

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Remove:
    • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) ,
    • the rear brake calliper without disconnecting it from the brake hose (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A- 1) .
  • Suspend the rear brake calliper.
  • Remove:
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15)

II - OPERATION FOR REMOVAL OF PART CONCERNED

Rear axle components

  • Unhook the parking brake cable (1) from the parking brake lever (2) .
  • Remove the bolt (3) of the parking brake cable from the rear brake disc shield.

Rear axle components

  • Remove:
    • the rear wheel speed sensor bolt (4) ,
    • the rear wheel speed sensor of the rear wheel hub,
    • the rear wheel hub bolts (5) ,
    • the rear wheel hub,
    • the rear brake disc shield.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

Rear axle components

  • Refit:
    • the rear brake lining connecting rods (6) on the rear brake disc shield,
    • the rear brake disc shield (7) ,
    • the rear wheel hub,
    • the rear wheel hub bolts,
    • the rear wheel speed sensor on the rear wheel hub,
    • the rear wheel speed sensor bolt.
  • Torque tighten:
    • the rear wheel hub bolts (88 N.m),
    • the rear wheel speed sensor bolt (10 N.m).
  • Refit:
    • the parking brake cable to the parking brake lever,
    • the parking brake cable bolt on to the rear brake disc shield,
  • Torque tighten the parking brake cable bolt (13 N.m) on the rear brake disc shield.

II - FINAL OPERATION.

  • Refit:
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) .
IMPORTANT To avoid any accident, bring the pistons, brake pads and brake discs into contact by depressing the brake pad several times.

FOOT BRAKE MANUAL CONTROL

  • Adjust the parking brake cables (see 37A, Mechanical component controls, Parking brake lever: Adjustment, page 37A-38) .

FOOT BRAKE AUTOMATIC CONTROL

  • With the ignition on, push the handle to release the assisted parking brake. Then pull the handle, so that automatic parking brake locking function is signalled by a sound and the play compensation is set automatically.

4X4 TRANSMISSION

Rear axle components

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Remove:
    • the rear wheel (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) ,
    • the rear brake calliper without disconnecting the brake hose (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A- 1) .
  • Suspend the rear brake calliper.
  • Remove:
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15)

II - OPERATION FOR REMOVAL OF PART CONCERNED

Rear axle components

  • Unhook the parking brake cable (1) from the parking brake lever (2) .
  • Remove the parking brake cable bolt (3) from the rear brake disc shield.

Rear axle components

  • Remove:
    • the rear wheel speed sensor bolt (4) ,
    • the rear wheel speed sensor of the rear wheel hub.

Rear axle components

  • Position the tool (Rou. 604-01) on the rear wheel hub.
  • Remove:
    • the cotter pin (5) ,
    • the rear wheel hub nut (6) .
Note: To avoid damaging the " rear brake lining - brake disc shield " assembly, carefully remove the rear wheel hub.

Rear axle components

  • Remove:
    • the rear wheel hub bolts (7) ,
    • the rear wheel hub,
    • the rear brake disc protector.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the cotter pin.

II - REFITTING OPERATION FOR PART CONCERNED

Rear axle components

  • Refit:
    • the rear brake lining connecting rods (8) on to the rear brake disc shield (9) ,
    • the rear brake disc shield,
    • the rear wheel hub,
    • the rear wheel hub bolts,
    • the rear wheel speed sensor on the rear wheel hub,
    • the rear wheel speed sensor bolt.
  • Torque tighten:
    • the rear wheel hub bolts (88 N.m),
    • the rear wheel speed sensor bolt (10 N.m).
  • Refit the rear wheel hub nut using the tool (Rou.604-01).
  • Torque tighten the parking brake cable bolt (13 N.m) on the rear brake disc shield.
  • Refit the new cotter pin.
  • Refit:
    • the parking brake cable to the parking brake lever,
    • the parking brake cable bolt on to the rear brake disc shield,
  • Torque tighten the parking brake cable bolt (13 N.m) on the rear brake disc shield.

III - FINAL OPERATION.

  • Refit:
    • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) ,
    • the brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A- 13) ,
    • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
    • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
    • the rear brake calliper without disconnecting it from the brake hose (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A- 1) ,
    • the rear wheel (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) .
IMPORTANT To avoid any accident, bring the pistons, brake pads and brake discs into contact by depressing the brake pad several times.

FOOT BRAKE MANUAL CONTROL

  • Adjust the parking brake cables (see 37A, Mechanical component controls, Parking brake lever: Adjustment, page 37A-38) .

FOOT BRAKE AUTOMATIC CONTROL

  • With the ignition on, push the handle to release the assisted parking brake. Then pull the handle, so that automatic parking brake locking function is signalled by a sound and the play compensation is set automatically.
    Rear brake calliper mounting: Removal - Refitting

    Rear brake disc: Removal - Refitting

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