Renault Koleos Service Repair Manual: Flywheel: Removal - Refitting

2TR, and 6-SPEED MANUAL GEARBOX

Engine and cylinder block assembly

IMPORTANT

Consult the safety and cleanliness advice and operation recommendations before carrying out any repair.

 

Note: The engine flywheel is of the dual-mass type.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift.
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove:
    • the gearbox
    • the clutch disc and pressure plate.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Engine and cylinder block assembly

  • Position the (Mot. 1431) (1) .
  • Remove:
    • the flywheel bolt (2) ,
    • the flywheel,
    • the (Mot. 1431).

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the flywheel bolts.
  • Clean the engine flywheel bolt thread holes on the crankshaft using SURFACE CLEANER.
  • Degrease the pressure face of the flywheel on the crankshaft.
  • Check the condition of the flywheel.

II - REFITTING OPERATION FOR PART CONCERNED

Engine and cylinder block assembly

  • Refit:
    • the flywheel,
    • the new flywheel bolts,
    • the (Mot. 1431).
  • Tighten to torque and in order the flywheel bolts (108 Nm).

III - FINAL OPERATION.

  • Remove the (Mot. 1431).
  • Refit:
    • the clutch disc and pressure plate
    • the gearbox .

M9R, and 6-SPEED MANUAL GEARBOX

Engine and cylinder block assembly

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see Clutch: Precautions for the repair) .

 

Note: The engine flywheel is of the dual-mass type.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift.
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove:
    • the gearbox
    • the clutch disc and pressure plate.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Engine and cylinder block assembly

  • Position the (Mot. 1431) (1) .
  • Remove:
    • the flywheel bolts (2) ,
    • the flywheel,
    • the (Mot. 1431).

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the flywheel bolts.
  • Clean the engine flywheel bolt thread holes on the crankshaft using SURFACE CLEANER.
  • Degrease the flywheel bearing face on the crankshaft with SURFACE CLEANER .
  • Check the condition of the flywheel.

II - REFITTING OPERATION FOR PART CONCERNED

Engine and cylinder block assembly

  • Refit:
    • the flywheel,
    • the new flywheel bolts,
    • the (Mot. 1431).
  • Torque tighten in order the flywheel bolts (25 N.m + 45º +- 6º).

III - FINAL OPERATION.

  • Remove the (Mot. 1431).
  • Refit:
    • the clutch disc and pressure plate
    • the gearbox .
    2TR, and ND5 or ND8

    Valves: Adjustment

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