Renault Koleos Service Repair Manual: Parking brake cables: Removal - Refitting

FOOT BRAKE AUTOMATIC CONTROL

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
• Release the parking brake.
• Remove:
  • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) ,
  • the rear brake calliper without disconnecting it from the brake hose (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
• Suspend the rear brake calliper.
• Remove:
  • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
  • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
  • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
  • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Note the parking brake cable routing for refitting.

• Separate the parking brake cable (1) from the parking brake lever (2) .
• Remove the bolt (3) from the parking brake cable.

• Remove the parking brake cable bolt (4) from the rear stub axle carrier.

• Remove the parking brake cable bolt (5) near the rear stub axle carrier support.

• Disconnect the left-hand section (6) of the parking brake cable from its clip (7) .
• Remove:
  • the bolts (8) from the left-hand section of the parking brake cable,
  • the right-hand section of the parking brake cable.

• Lift up the stopper (9) .
• Disconnect the right-side of the parking brake cable from its clip (10) .
• Remove:
  • the bolts (11) from the right-hand section of the parking brake cable,
  • the right-hand section of the parking brake cable.

REFITTING

I - REFITTING PREPARATION OPERATION

• Always replace the clip (10) on the right-side of parking brake cable.

II - REFITTING OPERATION FOR PART CONCERNED

• Refit the parking brake cables.
• Refit:
  • the right-hand section of the parking brake cable,
  • the bolts from the right-hand section of the parking brake cable,
  • the right-hand section of the parking brake cable,
  • the bolts from the left-hand section of the parking brake cable.
• Torque tighten the parking brake cable on the underbody (6 N.m).
• Connect the right-side of the parking brake cable onto its new clip.
• Press the stopper.
• Connect the left-side of the parking brake cable onto its new clip.
• Refit:
  • the parking brake cable bolt near the rear stub axle carrier bracket,
  • the bolt of the parking brake cable on the rear stub axle carrier.
• Torque tighten:
  • the parking brake cable bolt near the rear stub axle carrier bracket (8 N.m),
  • the bolt of the parking brake cable on the rear stub axle carrier (6 N.m).
• Refit:
  • the parking brake cable to the parking brake lever,
  • the bolt of the parking brake cable on to the rear brake disc shield.
• Torque tighten the parking brake cable on the rear brake disc shield (13 N.m).
• Follow the brake cable routing noted during removal.

III - FINAL OPERATION.

• Refit:
  • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) ,
  • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
  • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
  • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
  • the rear brake calliper (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
• With the ignition on, push the handle to release the electronic parking brake. Then pull the handle so that the automatic parking brake locking function is signalled by a sound and the play compensation is set automatically.
• Carry out a complete check and clear any faults generated using the Diagnostic tool. Configure the new brake control unit (see Fault Finding - Replacement of components) (37B, Automatic parking brake).

FOOT BRAKE MANUAL CONTROL

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
• Release the parking brake.
• Remove:
  • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) ,
  • the rear brake calliper without disconnecting it from the brake hose (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
• Suspend the rear brake calliper.
• Remove:
  • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
  • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
  • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
  • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) .

• Remove:
  • the clips (1) of the silencer front heat shield,
  • the silencer heat shield.

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Note the parking brake cable routing for refitting.

• Separate the parking brake cable (2) from the parking brake lever (3) .
• Remove the bolt (4) from the parking brake cable.

• Remove the cup holder (5) .

• Loosen the adjustment nut (6) to completely loosen the parking brake cable.

• Remove the rear cover (7) from the centre console.

• Disconnect the parking brake cables on the parking brake compensator (8) .

• Remove the parking brake cables through the underbody openings (9) .

• Remove the parking brake cable bolt (10) from the rear stub axle carrier.

• Remove the parking brake cable bolt (11) near the rear stub axle carrier support.

• Remove:
  • the parking brake cable bolts (12) from the underbody,
  • the parking brake cables.

REFITTING

I - REFITTING PREPARATION OPERATION

• If the adjustment nut (6) has been removed, replace it with a new one.

II - REFITTING OPERATION FOR PART CONCERNED

• Refit the parking brake cables.
• Refit:
  • the parking brake cable bolts on the underbody,
  • the parking brake cable bolt near the rear stub axle carrier support,
  • the bolt of the parking brake cable on the rear stub axle carrier.
• Torque tighten:
  • the parking brake cable bolts on the underbody (6 N.m),
  • the parking brake cable bolt near the rear stub axle carrier support (8 N.m),
  • the bolt of the parking brake cable on the rear stub axle carrier (6 N.m).
• Refit:
  • the parking brake cable through the openings of the underbody
  • the parking brake cable to the parking brake lever,
  • the bolt of the parking brake cable on the rear brake disc protector.
• Torque tighten the parking brake cable bolt on the rear brake disc protector (13 N.m).
• Follow the brake cable routing noted during removal.
• Connect the parking brake cables on the parking brake compensator.
• Refit the rear cover on the centre console.

III - FINAL OPERATION

• Refit:
  • the silencer heat shield,
  • the clips of the silencer front heat shield.
  • the rear brake lining (see 33A, Rear axle components, Rear brake lining: Removal - Refitting, page 33A-15) ,
  • the rear brake disc (see 33A, Rear axle components, Rear brake disc: Removal - Refitting, page 33A-13) ,
  • the rear brake calliper mounting (see 33A, Rear axle components, Rear brake calliper mounting: Removal - Refitting, page 33A-7) ,
  • the rear brake pads (see 33A, Rear axle components, Rear brake pads: Removal - Refitting, page 33A-1) ,
  • the rear brake calliper (see 33A, Rear axle components, Rear brake calliper: Removal - Refitting, page 33A-5) .
  • the cup holder,
  • the rear wheels (see 35A, Wheels and tyres, Wheel: Removal - Refitting, page 35A-1) .