Renault Koleos Service Repair Manual: Intermediate shaft: Removal - Refitting

Renault Koleos Service Repair Manual / Chassis / Steering assembly / Intermediate shaft: Removal - Refitting

RIGHT-HAND DRIVE

Steering assembly

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Remove:
    • the dashboard lower cover (see Dashboard: Removal - Refitting) (57A, Interior equipment),
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),

Steering assembly

  • Remove the steering cover (1) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

Steering assembly

  • Remove the cover (2) from the universal joint (do not keep).
  • Set the wheels straight ahead.

Steering assembly

  • Remove:
    • the universal joint bolt (3) (do not keep),
    • the universal joint nut,
    • the universal joint.

Steering assembly

  • Remove:
    • the bolt (4) connecting the steering column to the intermediate shaft,
    • the intermediate shaft (5) .

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the universal joint bolt.

II - REFITTING OPERATION FOR PART CONCERNED

  • Place the intermediate shaft in its initial position.
Note: Take care not to separate the two sliding parts of the intermediate shaft.

 

Note: On a new intermediate shaft, the universal joint cam nut is prefitted; do not remove the cover.
  • Refit:
    •  the bolt from the universal joint,
    •  the intermediate shaft on the steering column.

Steering assembly

  • Observe the direction of fitting for the universal joint cam nut and bolt.
  • Refit:
    • the universal joint,
    • the new universal joint bolt,
    • the cam nut from the universal joint.

Steering assembly

  • Check that the universal joint is in the correct position.
  • Torque tighten:
    • the bolt connecting the steering column to the intermediate shaft (31 N.m),
    • the universal joint bolt on the steering box (39 N.m).

III - FINAL OPERATION

  • Refit:
    • the steering column cover,
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the dashboard lower cover (see Dashboard: Removal - Refitting) (57A, Interior equipment).
  • Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

LEFT-HAND DRIVE

Steering assembly

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Remove:
    • the dashboard lower cover (see Dashboard: Removal - Refitting) (57A, Interior equipment),
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system).

II - OPERATION FOR REMOVAL OF PART CONCERNED

Steering assembly

  • Remove the steering cover (1) .

Steering assembly

  • Remove the universal joint cover (2) (do not keep).
  • Set the wheels straight ahead.

Steering assembly

  • Remove:
    • the universal joint bolt (3) (do not keep),
    • the universal joint nut (do not keep),
    • the universal joint.

Steering assembly

  • Remove:
    • the bolt (4) connecting the steering column to the intermediate shaft,
    • the intermediate shaft.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the universal joint bolt and nut after each removal.

II - REFITTING OPERATION FOR PART CONCERNED

  • Place the intermediate shaft in its initial position.
Note: Take care not to separate the two sliding parts of the intermediate shaft.

 

Note: On a new intermediate shaft, the universal joint cam nut is prefitted; do not remove the cover.
  • Refit:
    • the intermediate shaft (5) on the steering column,
    • the bolt from the universal joint.

Steering assembly

  • Observe the direction of fitting for the universal joint cam nut and bolt.

Steering assembly

  • Check that the universal joint is in the correct position.
  • Refit:
    • the universal joint,
    • the new universal joint bolt,
    • the new cam nut on the universal joint.
  • Torque tighten:
    • the bolt connecting the steering column to the intermediate shaft (31 N.m),
    • the universal joint bolt on the steering box (39 N.m).

III - FINAL OPERATION.

  • Refit:
    • the steering column cover,
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the dashboard lower cover (see Dashboard: Removal - Refitting) (57A, Interior equipment).
  • Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
    Bulkhead seal: Removal - Refitting

    Steering wheel: Removal - Refitting

    See More:

    Renault Koleos Owners Manual > Practical advice: Radio frequency remote control: batteries
    Replacing the battery Open the case at slot 1 using a flatblade screwdriver or similar, and replace the battery 2, observing the polarity shown on the back of the cover. The batteries are available from approved Dealers, and their service life approximately two years. Check that there is no dye on ...

    Renault Koleos Owners Manual

    Renault Koleos Service Repair Manual

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