Renault Koleos Service Repair Manual: Transfer box: Removal - Refitting

Renault Koleos Service Repair Manual / Transmission / Driveshafts / Transfer box: Removal - Refitting

M9R, and 4X4 TRANSMISSION

Driveshafts

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove the engine undertray.

6-SPEED MANUAL GEARBOX

  • Drain the gearbox oil (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5)

6-SPEED AUTOMATIC GEARBOX

  • Drain the gearbox oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11)

 

  • Remove:
    • the particle filter (see Particle filter: Removal - Refitting) (19B, Exhaust),
    • the rear suspended engine mounting (see Lower engine tie-bar: Removal - Refitting) (19D, Engine mounting).
    • the front axle subframe (see Front axle subframe: Removal - Refitting) (31A, Front axle components).
  • Uncouple the longitudinal driveshaft from the transfer box (see 29A, Driveshafts, Propshaft: Removal - Refitting, page 29A-12) (29A, Driveshafts).
  • Secure the longitudinal driveshaft to the bracket of the control cable using a strap.

Driveshafts

  • Remove:
    • the catalytic converter bracket nut (1) ,
    • the catalytic converter bracket bolts (2) ,
    • the catalytic converter bracket (3) .

Driveshafts

  • Remove:
    • the catalytic converter insulation bolts (4) ,
    • the catalytic converter insulation (5) .

Driveshafts

  • Remove the bolts (6) from the turbocharger cooling pipe.
  • Move aside the turbocharger cooling pipe.

Driveshafts

  • Remove:
    • the transfer box support bolts A (7) ,
    • the transfer box support bolts B (8) ,
    • the transfer box support (9) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

Driveshafts

  • Remove:
    • the transfer box bolts (10) ,
    • the transfer box.

Driveshafts

  • Remove the O-ring (11) .

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace the O-ring.

Driveshafts

  • Check that the centring dowel (12) is in position.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the transfer box,
    • the transfer box bolts.
  • Torque tighten the transfer box bolts (44 N.m).

III - FINAL OPERATION.

  • Refit:
    • the transfer box support.
    • the transfer box support bolts A,
    • the transfer box support bolts B,
  • Torque tighten:
    • the transfer box mounting bolts A (48 N.m),
    • the transfer box mounting bolts (B50 N.m),
  • Refit:
    • the turbocharger cooling pipe,
    • the turbocharger cooling pipe bolts.
  • Torque tighten the turbocharger cooling pipe bolts (10 N.m).
  • Refit:
    • the catalytic converter insulation.
    • the catalytic converter insulation bolts.
  • Torque tighten the catalytic converter insulation bolts (6 N.m).
  • Refit:
    • the catalytic converter bracket,
    • the catalytic converter bracket bolts,
    • the catalytic converter bracket nut.
  • Torque tighten:
    • the catalytic converter bracket bolts (50 N.m),
    • the catalytic converter bracket nut (50 N.m).

6-SPEED MANUAL GEARBOX

  • Remove the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
  • Fill the gearbox (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5)
  • Refit the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).

6-SPEED AUTOMATIC GEARBOX

  • Fill the gearbox (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A- 11)

 

  • Refit:
    • the front axle subframe (see Front axle subframe: Removal - Refitting) (31A, Front axle components),
    • the rear suspended engine mounting (see Lower engine tie-bar: Removal - Refitting) (19D, Engine mounting),
    • the particle filter (see Particle filter: Removal - Refitting) (19B, Exhaust),
    • the engine undertray.

2TR, and 4X4 TRANSMISSION

Driveshafts

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove the engine undertray.

6-SPEED MANUAL GEARBOX

  • Drain the gearbox oil (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5)

FK0 or FK8

  • Drain the gearbox oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11)

 

  • Remove:
    • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres),
    • the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) ,
    • the connector pipe (see Intermediate pipe: Removal - Refitting) ,
    • the rear suspended engine mounting (see Lower engine tie-bar: Removal - Refitting) (19D, Engine mounting).
    • the front axle subframe (see Front axle subframe: Removal - Refitting) (31A, Front axle components).
  • Disconnect the longitudinal driveshaft from the transfer box (see 29A, Driveshafts, Propshaft: Removal - Refitting, page 29A-12) (29A, Driveshafts).
  • Secure the longitudinal driveshaft to the bracket of the control cable using a strap.

Driveshafts

  • Remove:
    • the bolts (1) from the transfer box support,
    • the transfer box support (2) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

Driveshafts

  • Remove:
    • the transfer box bolts (3) ,
    • the transfer box.

Driveshafts

  • Remove the O-ring (4) .

6-SPEED MANUAL GEARBOX

  • Remove the right-hand differential output seal (see 21A, Manual gearbox, Differential output seal: Removal - Refitting, page 21A-7) (21A, Manual gearbox).

FK0 or FK8

  • Remove the right-hand differential output seal (see Differential seal: Removal - Refitting) (23A, Automatic gearbox).

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace:
    • the O-ring,
    • the differential output seal.

6-SPEED MANUAL GEARBOX

  • Refit the right-hand differential output seal (see 21A, Manual gearbox, Differential output seal: Removal - Refitting, page 21A-7) (21A, Manual gearbox).

FK0 or FK8

  • Refit the right-hand differential output seal (see Differential seal: Removal - Refitting) (23A, Automatic gearbox).

 

  • Refit the new O-ring.

Driveshafts

  • Check that the centring dowel (5) is in position.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the transfer box,
    • the transfer box bolts.
  • Torque tighten the transfer box bolts (44 N.m).

III - FINAL OPERATION.

  • Refit:
    • the transfer box support.
    • the transfer box support bolts.
  • Torque tighten the transfer box support bolts (48 N.m).
  • Refit:
    • the longitudinal driveshaft to the transfer box (see 29A, Driveshafts, Propshaft: Removal - Refitting, page 29A-12) (29A, Driveshafts),
    • the front axle subframe (see Front axle subframe: Removal - Refitting) (31A, Front axle components),
    • the connector pipe (see Intermediate pipe: Removal - Refitting) ,
    • the rear suspended engine mounting (see Lower engine tie-bar: Removal - Refitting) (19D, Engine mounting),
    • the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) ,
    • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

6-SPEED MANUAL GEARBOX

  • Remove the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
  • Fill the gearbox (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .
  • Refit the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).

FK0 or FK8

  • Fill the gearbox (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A- 11)
    Transfer box oil: Draining - Filling

    Chassis

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