Renault Koleos Service Repair Manual: Clutch master cylinder: Removal - Refitting

Renault Koleos Service Repair Manual / Chassis / Mechanical component controls / Clutch master cylinder: Removal - Refitting

RIGHT-HAND DRIVE, and 6-SPEED MANUAL GEARBOX

Mechanical component controls

WARNING Prepare for the flow of fluid, and protect the surrounding components.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Remove:
    • the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing),
    • the scuttle half-grille (see Scuttle panel grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting) (85A, Wiping - Washing).
    • the scoop under the scuttle panel grille (see Scoop under the scuttle panel grille: Removal - Refitting) (56A, Exterior equipment),
    • the bulkhead insulation, partially (see Bulkhead insulation: Removal - Refitting) (68A, Soundproofing).

II - OPERATION FOR REMOVAL OF PART CONCERNED

Mechanical component controls

  • Disconnect the supply hose (1) from the clutch master cylinder.
  • Remove the retaining clip (2) from the connecting pipe.
  • Disconnect the end of the clutch control pipe (3) .

Mechanical component controls

  • Remove:
    • the lower cover from the dashboard on the driver's side (see Dashboard: Removal - Refitting) (57A, Interior equipment),
    • the lower trim from the dashboard on the driver's side (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system).
  • Separate the clutch master cylinder rod (4) from the clutch pedal.

Mechanical component controls

  • Turn the clutch master cylinder a quarter of a turn clockwise using the tool (Emb. 1797) (5) .
  • Remove the clutch master cylinder.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

Mechanical component controls

  • Position the clutch master cylinder.
  • Refit the clutch master cylinder by turning it a quarter of a turn anticlockwise using the tool (Emb. 1797).
Note: The master cylinder has a foolproofing device, it only fits in one position.
  • Refit:
    • the clutch master cylinder rod on the clutch pedal,
    • the lower trim on the dashboard on the driver's side (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the lower cover on the dashboard driver's side (see Dashboard: Removal - Refitting) (57A, Interior equipment).
  • Connect the end of the clutch control pipe on the clutch master cylinder.
  • Refit the clip on the connecting pipe.
  • Connect the supply hose on the clutch master cylinder.

II - FINAL OPERATION.

  • Bleed the hydraulic clutch circuit (see 37A, Mechanical component controls, Clutch circuit: Bleed, page 37A-48) .
  • Refit:
    • the bulkhead insulation, partially (see Bulkhead insulation: Removal - Refitting) (68A, Soundproofing),
    • the scoop under the scuttle panel grille (see Scoop under the scuttle panel grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting) (85A, Wiping - Washing).
    • the scuttle half-grille (see Scuttle panel grille: Removal - Refitting) (56A, Exterior equipment),
    • the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing).
  • Check that the hydraulic clutch system is operating correctly.
  • Refit the battery (see 80A, Battery, Battery: Removal - Refitting).

LEFT-HAND DRIVE, and 6-SPEED MANUAL GEARBOX

Mechanical component controls

WARNING Prepare for the flow of fluid, and protect the surrounding components.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
  • Remove:
    • the battery (see Battery: Removal - Refitting) (80A, Battery)
    • the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
    • the air filter box (see Air filter unit: Removal - Refitting) (12A, Fuel mixture).
  • Drain the brake fluid reservoir with a syringe.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Mechanical component controls

WARNING Prepare for the flow of fluid, and protect the surrounding components.
  • Disconnect the supply hose (1) from the clutch master cylinder.
  • Remove the clip (2) from the connecting pipe.
  • Disconnect the end of the clutch control pipe (3) .

Mechanical component controls

  • Remove:
    • the dashboard lower cover on the driver's side (see Dashboard: Removal - Refitting) (57A, Interior equipment),
    • the lower trim from the dashboard on the driver's side (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system).
  • Separate the clutch master cylinder rod (4) from the clutch pedal.

Mechanical component controls

  • Remove the clutch master cylinder by turning it a quarter of a turn clockwise using the (Emb. 1797) (5)

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

Mechanical component controls

  • Position the clutch master cylinder.
  • Refit the clutch master cylinder by turning it a quarter of a turn anticlockwise using the tool (Emb. 1797) (5) .
Note: The master cylinder is fitted with a foolproofing device; there is only one possible position.
  • Refit:
    • the clutch master cylinder rod on the clutch pedal,
    • the lower trim of the dashboard on the driver's side (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system).
    • the dashboard lower cover on the driver's side (see Dashboard: Removal - Refitting) (57A, Interior equipment).
  • Connect the end of the clutch control pipe on the clutch master cylinder.
  • Refit the clip on the connecting pipe.
  • Connect the supply hose on the clutch master cylinder.

II - FINAL OPERATION.

  • Bleed the hydraulic clutch circuit (see 37A, Mechanical component controls, Clutch circuit: Bleed, page 37A-48) .
  • Refit:
    • the air filter box (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
    • the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
    • the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Check that the clutch system is operating correctly.
    Clutch circuit: Bleed

    Clutch pedal switch: Removal - Refitting

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