Renault Koleos Service Repair Manual: Relay shaft bearing: Removal - Refitting

Renault Koleos Service Repair Manual / Transmission / Driveshafts / Relay shaft bearing: Removal - Refitting

M9R

Driveshafts

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove:
    • the engine undertray bolts,
    • the engine undertray.

6-SPEED MANUAL GEARBOX

  • Drain the manual gearbox (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .

6-SPEED AUTOMATIC GEARBOX

  • Drain the automatic gearbox oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11) .

 

  • Remove:
    • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres),
    • the front right-hand wheel driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) .

6-SPEED MANUAL GEARBOX

  • Remove the right-hand side differential outlet seal (see 21A, Manual gearbox, Differential output seal: Removal - Refitting, page 21A-7) .

6-SPEED AUTOMATIC GEARBOX

  • Remove the right-hand side differential outlet seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17) .

Driveshafts

  • Cut the clips (1) .
  • Move aside the front right-hand driveshaft gaiter (2) .

Driveshafts

  • Remove:
    • the locking spring ring (3) using a screwdriver,
    • the yoke sleeve (4) .
  • Remove as much grease as possible.

Driveshafts

  • Remove the deflector (5) using a screwdriver and a hammer.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Driveshafts

  • Remove the deflector (6) using a screwdriver.

Driveshafts

  • Remove the circlip (7) using circlip pliers.

Driveshafts

  • Remove the relay shaft bearing bracket (8) and the deflector using a press.

Driveshafts

  • Remove:
    • the circlip (9) using circlip pliers,
    • the relay shaft bearing (10) .

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace:
    • the driveshaft gaiter,
    • the differential output seal,
    • clips,
    • the locking spring ring,
    • the circlip,
    • the deflectors.
  • Lubricate the relay shaft mating face into which the bearing is inserted.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the relay shaft bearing on the relay shaft bearing bracket,
    • the new circlip on the relay shaft bearing bracket,
    • the new deflector,
    • the relay shaft bearing bracket using a press,
    • the circlip,

III - FINAL OPERATION.

6-SPEED MANUAL GEARBOX

  • Refit the new right-hand side differential output seal (see 21A, Manual gearbox, Differential output seal: Removal - Refitting, page 21A-7) .

6-SPEED AUTOMATIC GEARBOX

  • Refit the new right-hand side differential output seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17) .

 

  • Refit:
    • the driveshaft yoke sleeve,
    • the new locking spring ring,
    • the new front right-hand driveshaft gaiter on the gearbox side,
  • Divide the quantity of grease between the gaiter and the driveshaft yoke sleeve.

Driveshafts

  • Place the gaiter lips in the grooves of the driveshaft yoke sleeve and the driveshaft.
  • Refit new clips on the front driveshaft gaiter on the gearbox side.
  • Tighten the clips (11) using the tool (Tav. 1168) (12) .
  • Refit the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) .

6-SPEED MANUAL GEARBOX

  • Remove:
    • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
    • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
  • Fill the manual gearbox with oil (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .
  • Refit:
    • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
    • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

6-SPEED AUTOMATIC GEARBOX

  • Fill the automatic transmission with oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11)

 

  • Refit:
    • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
    • the engine undertray,
    • the engine undertray bolts.

2TR

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove:
    • the engine undertray bolts,
    • the engine undertray.

6-SPEED MANUAL GEARBOX

  • Drain the manual gearbox (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .

6-SPEED AUTOMATIC GEARBOX

  • Drain the automatic gearbox oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11) .

 

  • Remove:
    • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres),
    • the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) .
    • the right-hand side differential output seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17)

Driveshafts

  • Cut the clips (1) .
  • Move aside the front right-hand driveshaft gaiter (2).

Driveshafts

  • Remove:
    • the locking spring ring (3) using a screwdriver,
    • the front right-hand driveshaft yoke sleeve (4) .
  • Remove as much grease as possible.

Driveshafts

  • Remove the deflector (5) using a screwdriver and a hammer.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Driveshafts

  • Remove the deflector (6) using a screwdriver.

Driveshafts

  • Remove the circlip (7) using circlip pliers.

Driveshafts

  • Using a press, remove:
    • the relay shaft bearing (8) ,
    • the relay shaft bearing deflector.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Always replace:
    • the driveshaft gaiter,
    • clips,
    • the locking spring ring,
    • the circlip,
    • the deflectors.
  • Lubricate the relay shaft mating face into which the bearing is inserted.

II - REFITTING OPERATION FOR PART CONCERNED

  • Refit:
    • the new deflectors,
    • the relay shaft bearing using a press,
    • the circlip.

III - FINAL OPERATION.

  • Refit:
    • the driveshaft yoke sleeve,
    • the new locking spring ring,
    • the new front right-hand driveshaft gaiter on the gearbox side.
  • Divide the quantity of grease between the gaiter and the driveshaft yoke sleeve.
  • Place the gaiter lips in the grooves of the yoke sleeve and the driveshaft.
  • Refit new clips on the front driveshaft gaiter on the gearbox side.

Driveshafts

  • Tighten the clips using a screwdriver.
  • Refit:
    • the right-hand side differential output seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17) ,
    • the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4)
    • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

6-SPEED MANUAL GEARBOX

  • Remove:
    • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
    • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
  • Fill the gearbox with oil (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .
  • Refit:
    • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior Protection),
    • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

FK0 or FK8

  • Fill the automatic transmission with oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining
  • Filling, page 23A-11) .
  • Refit:
    • the engine undertray,
    • the engine undertray bolts.
    Propshaft: Removal - Refitting

    Front driveshaft gaiter, wheel side: Removal - Refitting

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