Renault Koleos Service Repair Manual: Pressure plate - Disc: Removal - Refitting

Renault Koleos Service Repair Manual / Transmission / Clutch / Pressure plate - Disc: Removal - Refitting

M9R, and 6-SPEED MANUAL GEARBOX

Clutch

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair.

 

Note: For automatic wear compensation mechanisms, compress the clutch pressure plate using the tool (Emb. 1604).

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift.
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove the gearbox.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Clutch

  • Position the (Mot. 1431) (1) .
  • Remove:
    • The mechanism bolts (2) ,
    • the clutch plate and pressure plate.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Degrease the flywheel friction face with SURFACE CLEANER .
  • Clean the clutch plate splines.
  • Apply grease to the splines of the clutch plate hub and to the splines of the input shaft.

Clutch

  • Place the base of tool (Emb. 1604) in a vice.

Clutch

  • Fit:
    • the pressure plate on the base plate,
    • the clutch thrust bearing (3) ,
    • the nut (4) .

Clutch

  • Tighten the nut (4) until it locks.

Clutch

  • Fit a circlip clamp at (5) .

Clutch

  • Compress the spring (6) with circlip pliers.
  • Remove:
    • the nut (4) ,
    • the clutch thrust bearing (3) ,
    • the base plate pressure plate.
  • Check that the springs are correctly compressed.

II - REFITTING OPERATION FOR PART CONCERNED

Clutch

  • Position the clutch driven plate.
  • Centre the clutch plate using the (Emb. 1780) (7) .
  • Refit:
    • the pressure plate,
    • the pressure plate bolts.
  • Gradually tighten the new pressure plate mounting bolts.
  • Torque tighten the pressure plate bolts (25 N.m).

III - FINAL OPERATION.

  • Remove the (Mot. 1431) then the (Emb. 1780).
  • Refit the gearbox .

2TR, and 6-SPEED MANUAL GEARBOX

Clutch

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair.

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Position the vehicle on a two-post lift.
IMPORTANT To prevent the vehicle from falling, lash it to the vehicle lift using a strap.
  • Remove the gearbox.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Clutch

  • Position the (Mot. 1431) (1) .
  • Remove:
    • The mechanism bolts (2) ,
    • the clutch plate and pressure plate.

REFITTING

I - REFITTING PREPARATION OPERATION

  • Degrease the flywheel friction face with SURFACE CLEANER.
  • Clean the clutch plate splines.
  • Apply grease to the splines of the clutch plate hub and to the splines of the input shaft.

II - REFITTING OPERATION FOR PART CONCERNED

Clutch

  • Position the clutch driven plate.
  • Centre the clutch drive plate using the (Emb. 1780) (3) .
  • Refit:
    • the pressure plate,
    • the pressure plate bolts.
  • Torque tighten the new pressure plate bolts (25 N.m) gradually in a radial pattern.

III - FINAL OPERATION.

  • Remove the (Mot. 1431) then the (Emb. 1780).
  • Refit the gearbox.
    Clutch: Precautions for the repair

    Clutch thrust bearing: Removal - Refitting

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